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Repair and Coating of Main Cooling Tower Water Distribution Pipe (36" x 92 ft. long) at Bayer Rubber Plant, Orange, TX
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Upon inspection of the pipe during a scheduled plant turn-around, it was discovered that continuous leaks had caused massive erosion on the bottom of the pipe. Replacement of pipe was not an option due to fire restrictions and time constraints.
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Pipe was repaired in place with approximately $66,000 of Machinable Repair™ and Metalink Brush-on Ceramic Coating. Estimated savings for replacement of pipe: $325,000.
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